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Asteya Buildtech Pvt. Ltd.

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Production In-charge

Asteya Buildtech Pvt. Ltd. • Ahmedabad, Gujarat

About the Company Asteya Buildtech is setting up a modern plant in Ahmedabad for PUR, PIR and Rockwool insulated sandwich panels for industrial roofing, wall cladding, cold rooms, warehouses, PEB, clean rooms and thermal insulation. We are building our core production, quality, maintenance and leadership team. About the Role Department: Production / PPC | Level: Middle / Senior Management Openings: 1 | Full-time | Priority: Most urgent Experience: 5-10 years | Reports to: Plant Head / GM Qualification: B.E./B.Tech/Diploma in Mechanical, Production, Industrial Engineering or equivalent. Preferred: Experience on a same or similar PUF/PIR sandwich panel line. Key Responsibilities Prepare daily, weekly and monthly production plans based on sales orders, delivery priorities and line capacity. Convert orders into practical production sequences accounting for panel thickness, length, profile, colour, insulation core and changeover requirements. Coordinate availability of PPGI/PPGL coils, chemicals, adhesives, protective film, packing materials and other inputs before production. Control shift-wise production, line speed, changeovers, manpower allocation, WIP and finished-goods movement. Monitor foaming, profiling, curing, cutting, packing and dimensional consistency with operators and QC. Track actual vs planned output, material consumption, scrap, downtime, rework and rejection; initiate corrective action. Coordinate breakdown and preventive maintenance without compromising dispatch commitments. Maintain production records, batch traceability, shift reports and PPC MIS. Support trial runs for new panel thicknesses, profiles, facer combinations and product developments. Train supervisors, operators and workers on SOPs, safety, quality checkpoints and productivity expectations. Coordinate with dispatch and sales on readiness, priority orders and customer delivery schedules. Requirements B.E./B.Tech/Diploma in Mechanical, Production, Industrial Engineering or equivalent. Preferred Qualifications Experience on a same or similar PUF/PIR sandwich panel line. Location & Work Mode Location: SunPro Estate-3, Surv. No. 325/327/328, Godasar Ni Muvadi Road, At & Post Ranodara, Nr. Chandiya Cross Road, beside Ahmedabad-Indore Highway, Ahmedabad 382433 (15-20 km from S.P. Ring Road, Odhav) Work Mode: Onsite KPIs Production plan attainment On-time order completion Line productivity (metres or sqm per shift) Changeover time Scrap and rejection percentage Material consumption variance Downtime from production causes WIP and schedule discipline

Manpower PlanningPPC and production schedulingContinuous panel line operationERP/Excel production reportingMaterial planning and BOM understanding
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Plant Head

Asteya Buildtech Pvt. Ltd. • Ahmedabad, Gujarat

About the Company Asteya Buildtech is setting up a modern plant in Ahmedabad for PUR, PIR and Rockwool insulated sandwich panels for industrial roofing, wall cladding, cold rooms, warehouses, PEB, clean rooms and thermal insulation. We are building our core production, quality, maintenance and leadership team. About the Role Level: Senior Management | Openings: 1 | Type: Full-time | Priority: Most urgent Experience: 8-15 years | Reports to: Director / Management Qualification: B.E./B.Tech in Mechanical, Production, Industrial or related engineering. MBA/operations qualification an advantage. Preferred: Direct experience in PUF/PIR sandwich panel manufacturing. Location: SunPro Estate-3, Surv. No. 325/327/328, Godasar Ni Muvadi Road, Ranodara, beside Ahmedabad-Indore Highway, Ahmedabad 382433 (15-20 km from S.P. Ring Road, Odhav) Role Purpose Lead the entire Ahmedabad sandwich panel plant from commissioning and stabilization through full-scale production, owning safety, output, quality, cost, people and continuous improvement. Key Responsibilities End-to-end ownership of plant operations: production, PPC, maintenance, quality, stores, dispatch, utilities and EHS coordination. Lead commissioning, trial production, SOP finalization and ramp-up of the continuous PUR/PIR panel line. Set daily/weekly/monthly production plans aligned to sales orders, material availability and delivery commitments. Drive OEE, productivity, yield, line speed, changeover control, scrap reduction, energy efficiency and manpower optimization. Ensure stable control of foaming, profiling/forming, curing, cutting, packing and finished panel handling. Build preventive and predictive maintenance discipline to minimise breakdowns and downtime. Own incoming, in-process and final quality: steel facings, chemicals, adhesives, insulation core, panel dimensions, finished performance. Develop SOPs, work instructions, skill matrices, shift structures, training and accountability systems. Coordinate with sales, purchase, finance and management on order priorities, inventory, cost, complaints and capacity planning. Lead RCA, CAPA, 5S and safety; recruit, mentor and evaluate key production and technical staff during start-up. Present plant MIS on production, rejection, downtime, consumption, manpower, dispatch and risks. Commissioning & Ramp-Up Priorities Complete commissioning readiness, punch-point closure and stable trial production with OEM teams. Recruit and stabilize the core production, quality, maintenance and shift team before commercial ramp-up. Freeze SOPs, shift reporting, material consumption standards and daily management routines. Establish the preventive maintenance calendar, critical spares list and breakdown escalation matrix. Achieve repeatable panel quality across key thicknesses, profiles and PUR/PIR combinations. Build a 90/180-day ramp-up plan with measurable output, rejection, downtime and cost targets. KPIs Production plan adherence and OTIF dispatch | OEE, line utilization, throughput | Scrap, rejection, chemical and steel yield | Breakdown hours and PM compliance | Customer complaints and CAPA closure | Conversion cost and energy consumption | Safety, 5S and workforce discipline | Successful commissioning and ramp-up

RCA/CAPATeam leadership and cross-functional coordinationLean/5SPUR/PIR foaming processPlant commissioning and stabilization
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